Vial Filling Capping Machine Equipment (Piston Pump Liquid Filler & Capper Line)

Description

Vial Filling Capping Machine Equipment is combined with bottle infeed device, which means there are three functions in one frame, providing fully automatic bottle feeding, bottle positioning, liquid filling, cap placing, and cap screwing procedure; all mechanisms are synchronized that keep production from being interrupted.

Vial Filling Capping Machine Equipment is suitable for 2- 20ml small volume liquid filling and capping, and can be used on pharmaceutical, essential oil, injection, cosmetic, healthy beverage, and special solvent production.

Vial filling capping machine equipment is equipped with a high-accuracy liquid filler, automatic cap-placing, and an outstanding servo motor-driven system, which provides smooth and precise cap-placing, cap-screwing process. Besides, it’s simple to operate the machine because of the advanced control interface, and easy to fulfill both high speed and high accuracy production.

Furthermore, you could also enhance production efficiency and save the costly manpower. Vial Filling Capping Machine Equipment consists of multiple stations: an automatic conveying device with a star wheel design. The first is a filling station; the second is an auto-cap-placing station; the third is a capping station, and the bottle outfeed machine is also available as an option.

Vial Filling Capping Machine Equipment is driven by a servo motor, and the operator can input the filling volume directly by using the human-machine interface, which can be used to quickly input parameters. And the filling accuracy of the instrument is excellent; the liquid storage tank can be customized according to your requirements.

This instrument has the automatic cap-placing and cap-screwing function, and can apply to every plastic screwing caps and aluminum caps; capping tightness can be adjusted by servo torque control via human machine interface.

The High Accuracy Small Volume Automatic Vial Filling Capping Machine, which has a Compact Design, Can Save Your Space and Manpower

Vial Filling Capping Machine Equipment has both filling and capping functions, and the two functions are constructed in a single machine frame, which provides the possibility to fit in a limited space and fulfill requirements from different industries. The instrument is adjustable depending on the size/shape of the bottle, and it is also equipped with a star wheel that makes the filling-capping procedure more accurate.

Furthermore, different capping heads can apply to various types of caps, such as plastic caps, spray caps, dropper tip caps, and dropper caps for essential oils. According to your needs, the overall production speed is adjustable by the simple-operating human-machine touch screen. All filling parts that have contact with your product are made of stainless steel and sanitation materials, which can meet the high product quality standard.

An automatic small bottles filling and capping machine can be connected to a labeller or date coding machine, forming a fully automatic filling production line that can provide stable, highly efficient production. This automated production line is the best solution for small-volume bottles and flexible scale production.

Suitable for:

2-20 ml, small volume liquid, and different sizes/shapes of bottles for pharmaceutical, food, cosmetic, and cleaning industries.

Features

1. Vial Filling Capping Machine Equipment is equipped with a colored human-machine touch screen and a programmable logic control system(PLC), and the parameter setting is quick and simple.
2. Design: bottle feeding belt + 1000mm dividing plate + filling + cap placing + capping + collecting
3. Vial Filling Capping Machine Equipment is equipped with servo motors for high capping and filling accuracy by adjusting speed based on different bottle and cap sizes.
4. The advanced servo motor makes it possible to adjust the capping speed and capping torque, and provides high-accuracy capping.
5. The liquid hopper is located on the machine, so it doesn’t require a larger space and can be easily refilled.
6. With the Polished, seamless one-piece hopper, there is no need to worry about liquid remaining, and it can be easily cleaned.
7. Vial Filling Capping Machine Equipment has a precise sensor that automatically detects whether a bottle jam/ overturned/ no-bottle situation has happened, and stops the production in response to ensure the bottle conveying process is smooth.
8. The missing cap will be found automatically by the sensor, and capping will stop automatically.
9. Vial Filling Capping Machine Equipment has a servo motor that provides a stable capping torque and ensures that every bottle cap has the same tightness.
10. Auto bottle detector for locating bottles while infusing and sorting; ensure accurate filling and capping.
11. The adjustment of filling volume and capping tightness requires no tools, and the only thing you have to do is operate the human-machine interface.
12. Piston pump liquid filler & capper Line is made of stainless steel and hardened aluminum alloy, solidly constructed and easy to maintain.
13. The speed of the conveying belt and bottle infeed/outfeed device are synchronized, providing stable bottle transportation. The fence height is adjustable according to the bottle you used.
14. Vial filling capping machine complies with cGMP standard, and it has an automatic control system that works in the whole production procedure.
15. The optional star wheel for different sizes of bottles is available.
16. Can be applied to all pharmaceutical, food, biotech, and chemical bottle filling-capping production.
17. One single machine can apply to many kinds of products, and it’s simple to change the module and clean the machine.
18. The machine is time-saving, easy operating and suitable for an inexperienced operator.
19. Infeeding and outfeeding belt is designed for smooth conveyance without bottles getting inverted.
20. Made of SUS#304 stainless steel and aluminum alloy for frame construction for easy maintenance and longevity.

Specification

• Hopper size: 10- 20L
• Filling range: 2- 20ml
• Overall speed: 10- 30 bpm
• Filling accuracy：±0.5%
• Cap types: all cap types
• Power supply: 220VAC, 50Hz; single phase
• Dimension: (L)2188mm (W)1878mm (H)1570mm

Option Accessories

• Different sizes of capping heads
• Different sizes of star wheels
• Automatic feeding machine
• Automatic labeling machine