Automatic 6-Nozzle Piston Filler

Description

Automatic 6-Nozzle Piston Filler utilizes a linear conveyor, with a servo motor controlling the fast, precise, simultaneous filling of all six nozzles. For safety, the automatic bottle detection sensor stops the nozzles when an empty space is detected. The emergency stop button allows immediate cessation of all operations if needed.

The Automatic 6-Nozzle Piston Filler has a wide filling range, suitable for any particle-free and various low viscosity liquids on the market, including medicine, chemicals, oils, dairy, soy sauce, lotion, body wash, detergent, and other such free-flowing liquids.

The touchscreen HMI makes changing products quick and easy, and reduces downtime between batches. When changing products, there are no parts that need to be replaced. It’s perfect for large-scale production because of its six nozzles, wide filling range, and precise filling levels. The stainless-steel frame guarantees resilience and ease of maintenance.

Advantages

1. Automatic 6 Nozzles Piston Filler fills 12 ~ 30 bottles per minute (depending on liquid viscosity and container size)
   
2. Automatic 6 Nozzles Piston Filler can fill all sizes and types of bottles

Application & Advantage

Suitable for:

Water, soy sauce, essences, drinks, liquid face masks, shampoo, detergents, cleansers, perfume, essential oils, lotion, medication, eye drops, juice, alcohol, serums.

Suitable fields

Pharmaceuticals, food and drink, chemicals, cosmetics

Features

1. High-class Japanese Mitsubishi servo motor for accurate and speedy production.
2. Filling speed, volume, and time interval can be set with the PLC control system’s color HMI touch panel.
3. Automatic 6-Nozzle Piston Filler automatically saves filling parameters for future operation and settings.
4. Automatic bottle spacer and positioning system for continuous operation
5. Multiple filling modes for different liquids (above/below liquid surface or fixed-point filling).
6. Automatic 6-Nozzle Piston Filler is equipped with an emergency button and a production warning system for safety concerns.
7. Tricolor warning lights
8. Production detecting system prevents bottle jams.
9. Any leaking problem can be immediately detected and corrected.
10. Ball-valve shut-off nozzle prevents liquid from dripping.
11. Automatic 6-Nozzle Piston Filler is made of anti-corrosion stainless steel that meets cGMP standards.
12. Suitable for different bottle shapes – round, oval, square, or flat-based bottles.
13. Stainless steel conveyor frame and bottle guide.
14. Filling tank sends material directly into bottles to reduce contamination.
15. Smart filling reduces filling errors when there are no bottles.
16. Diving filling nozzles prevent splashing and foaming.
17. The bottle separating system positions bottles accurately.
18. Multiple-gear pump control simultaneously achieves precise filling.
19. Automatic 6-Nozzle Piston Filler has a closed filling system for safety and hygiene.
20. Some gear pumps fill simultaneously to achieve high accuracy at high speed.
21. Equipped with a spacer to make a precise filling position.
22. Accumulated tray underneath the nozzles.
23. Automatic 6-Nozzle Piston Filler can be connected with a production line or work independently.

Specification

• Filling Accuracy: ±0.5% ~ 1%
• Filling Volume: 50ml – 4000ml
• Power Supply Requirements: 110 or 220 VAC; 50Hz; Single phase
• Machine Dimensions: (L) 2666mm (W) 1663mm (H) 1960mm

* Actual product specifications may vary.

Option Accessories

• Protective casing
• Thermal transfer printer
• Infeed and outfeed turntables
• Filling modules (piston, peristaltic, etc.)
• Capper and labeler for the full production line
• Feeding tray
• Customized stainless steel source hopper