Automatic Bottling Washer Filler Capper Line

Description

Automatic Bottling Washer Filler Capper Line for Products of Viscous Liquids

Automatic bottling washer filler capper line integrates automatic bottle feeder, washer, filler, cap placer, capper, round bottle labeler, and automatic product collector into one production line, which unifies different stages of production into one single process.

Through the automatic bottling washer filler capper line, all production stages are controlled by PLC programs. Set up with an automatic pause system, the line would be fully stopped should any stage in it come up with a problem. Such a feature helps to protect the line from production overloads or product jams.

Equipped with photo-electronic eyes (sensors), the automatic bottling washer filler capper line detects targeted filling positions with great precision. In addition, each production unit of the line is modularized; this makes it easy to maintain.

Moreover, all the touch points between liquids and the line could be built with stainless steel, eliminating all potential sanitary issues.

Automatic Bottling Washer Filler Capper Line works best with products of liquids at moderate or high temperature, or those of high viscosity with no pulps or chunks in them. Examples of suitable applications include dipping sauces, salad sauces, syrups, medication in ampules, creams, shampoos, and chemical products.

Highly Efficient Automatic Bottling Washer Filler Capper Line For Products Of Viscous Liquids

Automatic bottling washer filler capper line integrates automatic bottle washers, viscous liquid fillers, cappers, and round bottle labelers into one production line, streamlining the manpower for your bottling needs.

Automatic Bottling Washer Filler Capper Line is the perfect solution for the products that need to be automatically filled and capped in all industries.

The Automatic Bottling Washer Filler Capper Line operates in the following way: after receiving bottles from its automatic feeder, the automatic bottling washer filler capper line will air wash the bottles in its two-row cleaning seats, rotating and cleaning them through 180 degrees.

The washers support an extensive range of bottles and clean different sizes of bottles in one single process thoroughly with their strong pneumatic power. After bottle washing, the bottling washer filler capper line automatically conveys the bottles to its automatic filler.

It’s filler works especially great in filling viscous liquids. Powered by piston motors and filling with multiple nozzles, the filler fulfills filling tasks with precision and efficiency.

Equipped with product tanks, an automatic bottling washer filler capper line can be further upgraded with our optional blender, which well stirs your filling materials before the line fills them into the bottles. After bottle filling, the automatic bottling line further sends the filled bottles to its cappers.

The cappers, through its cap feeding unit, automatically detects, covers and screws caps; fulfilling capping tasks in one single process. After capping, the Automatic Bottling Washer Filler Capper Linewill finish up the bottling process by labeling the capped products through its round bottle labeler.

Lastly, all labeled products will be brought together in its automatic collector.

Features

1. The bottling line is programmed with an inter-linkage automatic pause system. When a production problem arises in one station, all stations will be automatically stopped to prevent production errors.
   
2. Easy-operated Automatic Bottling Washer Filler Capper Line, freeing you from complicated parameter setups.
   
3. Automatic Bottling Washer Filler Capper Line is equipped with hand wheels for adjustment; easy to adjust the height of fillers, cappers, and labelers according to desired targeted positions.
   
4. Modularized washer, filler, capper, and labeler; customizable to build a line that best suits your production needs.
   
5. Automatic Bottling Washer Filler Capper Line is equipped with PLC programs and colored control panels, managing your parameter settings digitally.
   
6. Automatic Bottling Washer Filler Capper Line’s digitalized counters in PLC programs visualize production outputs with clarity.
   
7. Adjustable machine base with wheels; easy to adjust heights and to move around.
   
8. All Automatic Bottling Washer Filler Capper Line’s photo-electronic eyes (sensors) are designed and manufactured by renowned manufacturers, detecting products with sharpness and accuracy, eliminating production errors.
   
9. All touch points between the line and products are made of materials complying with good manufacturing practice, like cGMP.
   
10. All units are easy to disassemble, providing easy cleanup and maintenance.
    
11. All parts of the Automatic Bottling Washer Filler Capper Line are made of stainless steel and aluminum alloy, and come with solidity and durability.
    
12. The fully integrated Automatic Bottling Washer Filler Capper Line minimizes manual operations, fulfilling tasks of filling, capping, and labeling by only a few touches, significantly boosting your productivity.
    
13. Optional filling and labeling accessories are available to further upgrade the line according to your needs.
    Bottle Washer:
    
14. Automatic Bottling Washer Filler Capper Line’s pneumatically powered air washer thoroughly cleans the bottles without the possibility of leaving water stains, thus guaranteeing the high quality of your product.
    
15. The washing unit works with bottles of various sizes; optional capping heads are available to further expand the range of suitable applications.
    Liquid Filling Machine
    
16. Optional piston pumps are available to upgrade your filling precision.
    
17. Optional material tank and blender available to fill your products without jerks.
    
18. Automatic Bottling Washer Filler Capper Line is equipped with check-valves, the filling unit automatically stops filling liquid when a filling task is completed, constantly providing filling precision.
    
19. Automatic Bottling Washer Filler Capper Line is programmed with multiple parameter settings, saving slots, allowing pre-saved parameters according to production plans; Switching labeling products without constant change of parameter settings.
    
20. Automatic Bottling Washer Filler Capper Line is an integrated capping unit that combines cap sending and sorting into one unit, fulfilling capping tasks with ease; a great way to save labor costs.
    
21. Polyurethane-made capping heads provide high flexibility and durability without scratching the surface of your bottle caps.
    
22. Torque-controlled capping system screws the caps of your products just right without being too tight or too loose.
    Labeling Machine
    
23. The labeling speed of the round bottle labeler reaches up to 13 meters per minute. Speed is adjustable for your expected productivity.
    
24. The equipped roller unit presses labels to ensure cohesion.
    
25. Automatic Bottling Washer Filler Capper Line’s Pneumatically powered gripping unit is easy to disassemble and to replace according to the different sizes of your labeling bottles.

Specification

Bottle Washing Machine:

• Air Washer Speed: 18 bottles/minute
• Applicable Bottle Diameter: 52-66 mm
• Applicable Bottle Height: Up to 360 mm
• Dimension: (L) 2350 mm (W) 900 mm (H) 2160 mm
• Weight: 390 kgs

Liquid Filling Machine:

• Filling Speed: Up to 250 ml/second

• Filling Range: Up to 2,000 ml

• Filling Precision: ±0.5% 

• Dimension: (L) 2412 mm (W) 1020 mm (H) 2202 mm

• Weight: 420 kgs

Capper Machine

• Applicable cap type: standard screw caps

• Capping speed: 20-25 bottles/minute

• Dimension: (L) 3048 mm (W) 1020 mm (H) 2582 mm

• Weight: 480 kgs

Bottle Label Applicator:

• Applicable Bottles: Round Bottles

• Applicable Label Type: Opaque Labels

• Applicable Label Length/Width: Up to 100 mm/Up to 300 mm

• Label Roll Diameter: Inside 75 mm; Outside 300 mm

• Dimension: (L) 2000 mm (W) 1800 mm (H) 1100 mm

• Weight: 330 kgs

• Power Input: 110/220 VAC, 50/60 Hz, One Phase

• Air Pressure: 90 PSI/3CFM

Option Accessories

• Servo Motor System
• Bottle Water Rinser
• Laser Imprinter
• Hot stamping coding machine
• Transparent Photo-electronic eyes (Sensors) for transparent labels