Description
Vacuum capping machine is a packaging machine designed for the sealing of twist off caps. It is mainly used to remove the air in the container to create a vacuum seal state, while capping the container, such as a glass bottle or a glass jar.
This vacuum capping process keeps the container sealed tightly, allowing the product inside to maintain its freshness longer. Vacuum sealing can prevent the growth of bacteria and other microorganisms, help to avoid spoilage and extend the expiration date of the product at the same time.
To operate Vacuum capping machine CCV2000 is as easy as to put a bottle into the mold of the machine, then press the start button. After capping process starts, the mold will rise and combine with the sealing ring to a hermetic state (vacuum chamber).
Vacuum pump removes the air in the bottle to create negative pressure inside, in the meanwhile, put the cap on and keep the vacuum state. The capping head then tighten the cap under the vacuum state, reach required vacuum degree. After the mold is back to its original position, you can take out the finished product.
The whole process only takes a few seconds to complete, vacuuming and capping at the same time.
The common twist off cap of glass bottle on the market, its center will be concave after vacuum capping. Therefore, consumers are able to recognize the completeness and safety of packaging by the cap. CCV2000 is commonly used in the food and beverage industry, pharmaceuticals and cosmetics industry, where the freshness and quality of products are crucial factors.
Torque motor and pressure adjust system ensure product quality
Glass jar vacuum capper CCV2000 equips with torque control function, which keeps the capping tightness consistent. The capping torque can be set on the touchscreen to maintain consistent vacuum pressure, and to ensure the sealing tightness of the product while not damage the cap.
In addition, the vacuum pressure is adjustable to fit different container and cap sizes. Precisely sealing in highly efficient, saving time and labor cost, during the packaging production process.
Customized and quick-change modules speed up product changeover time
The bottle mold of the vacuum capping machine is customized according to the size of the bottle to make sure the best vacuum capping performance. Simply add additional bottle molds, if there are various sizes of glass bottles.
Twist off cap vacuum capping machine CCV2000 is designed for small amount/batch of diversified productions. Its high-quality quick-change bottle mold is convenient for changeover between products, and the downtime is short.
Vacuum capping machine is a high-value packaging machine for many products that require high-quality, sealing packaging, providing the advantages of maintaining product freshness, preventing
- Suitable for glass bottle or glass jar packaging with twist off caps.
- Meet the vacuum requirements of food deoxygenation packaging.
- Durability and reliability: It’s made of high-quality materials and easy to maintain.
- Suitable for different sizes of cap.
- Fast and efficient sealing caps: Sealing the container correctly.
- Extend the expiration date: Vacuum sealing can avoid spoilage and extend the expiration date of the product.
Application & Advantage
Suitable goods
Meat, dairy products, soy products, seafood, spicy sauce, ketchup, jam, honey, yogurt, picked food, canned vegetables (spicy radish, chickpea), Mayonnaise, sauces, Bolognese Sauce (spaghetti sauce), caviar, mayonnaise, seasoning sauce, spread, beverages, nutritional supplement, pharmaceuticals, cosmetics, facial creams, serums, chemical reagent, biologic therapy, solvents, adhesives and other compounds, seeds, fertilizers, and agricultural products.
Suitable container
Usually used for a variety of different shapes and sizes of glass bottles with twist off caps; round bottle, square bottle, long neck bottle, short neck bottle, wide mouth bottle, straight mouth glass bottle. (Different vacuum cappers get different limits to container size and shape. Before purchasing, it is necessary to confirm whether it is suitable for your container according to the size of the capping head and its components.)
Capping style
Torque capping. (Torque capping is to rotate the caps ‘til the set torque and screw tightly.)
Suitable industries
Food and beverage industry, pharmaceutical industry, biotechnology industry, cosmetics industry, chemical industry, agricultural industry.
Machine layout
Features
- Adjustable vacuum pressure: The capper gets an adjustable vacuum pressure setting to cope with different requirements and different types of containers.
- High quality sealing: Excellent sealing components provide reliability to ensure product safety.
- Easy to utilize and clean: Easy to use with direct control system. Easy to clean and maintenance with removable parts for cleaning and disinfection.
- Save time and labor cost: It takes only a few seconds to remove air and capping, helping the clients to reduce the labor cost in production.
- Consistency：Capper CCV2000 maintains consistent vacuum pressure during the capping process to ensure that all bottle containers are completely sealed to prevent leakage or spoilage.
- Versatility：The capper is suitable for various sizes and shapes of glass containers. It also can be equipped with different sizes of components to adapt to diverse caps, becoming a multi-functional packaging solution.
- Efficient & precise：Fast and efficient sealing cap
- User-friendly touch interface: Visual control touchscreen makes operation easier.
- The size of CCV2000 is equivalent to a water dispenser. It’s suitable for companies with limited spaces.
- Vacuum capping machine provides reliable deoxygenation sealing for glass containers to make sure product quality and prevent spoilage.
- Vacuum capping machine has a customized bottle molds to ensure the best vacuum quality
- Safe operation with emergency stop button.
- The Vacuum capping machine is shipped with foot pedal for easier activation.
- Vacuum capping machine is made of SUS#304 stainless steel and aluminum alloy; firm and durable
- Optional bottle molds: Changeover the bottle molds can produce more sizes of products.
- Vacuum capping machine can be integrated into our existing filler and labeler to build a semi-auto packaging production line.
- A simple hand-wheel to adjust the capping height
- The time and torque of capping can be set by touchscreen.
Specification
- Automation Level: Semi-automatic
- Capping Speed: 5~15 bottles/min (depends on operators)
- Cap Diameter: ø40–100 mm, single size mold
- Bottle Diameter: ø40–100 mm, single size mold
- Bottle Height: 50–180 mm
- Vacuum Degree: 740 mmHg (98.66 KPa)
- Vacuum Pump Consumption: 100 L/min (60 Hz), 85 L/min (50 Hz)
- Power Requirement: 110 or 220 VAC, 50/60 Hz, Single phase
- Air Supply: 4~6 kg
- Machine Size: (L) 600 mm × (W) 500 mm × (H) 1540 mm
- * Actual product specifications may vary
Option Accessories
- Customized Bottle Mold
