Semi-auto Tabletop Gear Pump Filling Machine FG1100 (Servo Model)

Description

Semi-auto Tabletop Gear Pump Filling Machine FG1100 is a user-friendly HMI liquid filling machine with a servo motor. It is an advanced and efficient small filling equipment, combining high accuracy and high stability, and designed for liquid dispensing, and representing the highest level of professional small filling machines. The filler is equipped with precise gear pump technology and an AC servo motor, offering unparalleled filling accuracy and an excellent filling speed range.

The most outstanding feature of FG1100 is its high accuracy, with filling speed as high as 250 ml per second. It is applied to low viscosity liquids to improve production efficiency greatly, and is suitable for filling temperatures below 40°C. Many types of liquids can be smoothly filled into containers, meeting the various filling needs of different industries and ensuring the product quality.

If you want a filling machine that is simple to operate, precise, and efficient, our Semi-auto Tabletop Gear Pump Filler (FG1100) is your best choice, a professional small filler specially made for accurate and rapid filling. FG1100 has the following features:

Features:

• 7 Inch Touchscreen Interface; Visualization Operation:
  Tap the touchscreen to quickly set and adjust the parameters, such as filling volume, speed, and time. Besides that, it can display the filling status and data, improving the convenience and visualization of the operation.
• Precise Gear Pump:
  There is no need to worry about liquid wastage and leakage; it accurately controls the filling volume and speed to achieve high quality and high efficiency.
• AC Servo Motor: The filling speed and volume can be adjusted precisely to meet different filling needs and conditions, which is the reason that FG1100 can provide higher filling accuracy and range.
• More Elastic Production Configuration: Free restriction from location and space. You can easily carry the filler and move around to different places when needed. It provides more flexible production arrangements to laboratories, medium, and small factories with limited spaces.

Besides the above features, FG1100 has another advantage, which its cleaning steps are simple and quick. Cleaning the filler is an important step in liquid dispensing. If you don’t clean the machine carefully, there will be a risk of bacterial breeding or mixed ingredients. FG1100 saves your cleaning time. Just follow the 3 steps below to complete the cleaning process smoothly:

• Prepare a barrel of clean water and remove residual raw materials inside the pipe with the” Speed Filling” function on FG1100.
• Remove the liquid contact parts and clean them thoroughly. They are the pump, filling nozzle, and pipes. Please dry the pump completely after cleaning.
• If you have different liquids that need to be filled, it is recommended to purchase multiple sets of filling pipes for replacement. This way can avoid the mixing of different products and shorten the downtime of changing products in production.

FG1100 is a high-precision and high-stability filling machine with a user-friendly HMI. It’s the best choice among small fillers that meet precise filling volume and high productivity. The filler is designed and manufactured with a GMP certification standard and meets diverse filling needs of various industries such as food factories, pharmaceutical factories, and chemical plants. Meanwhile, it’s also a powerful tool for small-volume, diverse filling and packaging production.

If you want to learn more about FG1100, please contact us, and we will provide you with professional and considerate services.

Advantages:

• Fast filling speed and versatility: The semi-auto Tabletop Gear Pump Filling Machine‘s fill range is 5~4000ml. The filler can be used for filling and dispensing liquids with high fluidity, low temperature, and low viscosity.
• Best choice of high accuracy: Filling accuracy is ±0.5% (depends on the viscosity of liquids)
• Adjustable speed control: Semi-auto Tabletop Gear Pump Filling Machine’s adjustable speed control can adapt to the needs of different products and containers to improve production flexibility.
• Visualize Data: Semi-auto Tabletop Gear Pump Filling Machine provides you with current data during production. The operator is able to get the production process clearly and handle problems in time.

Application & Advantage

Suitable Goods:

Food & Beverages:  water, juice (with no pulp), tea, alcoholic beverages, olive oil, sesame oil, canola oil, soy sauce, pulp-free sauces, ketchup, liquid seasonings, etc.
Pharmaceuticals & biotechnology products:  Liquid medicines, syrups, injections, biologics, pet injections, nutritional supplement drinks.
Cosmetics & Personal care: Facial mask, lotion, toner, serum, hand wash, shower gel, shampoo, conditioner, mouthwash, and perfume.
Chemicals and agricultural products:  Detergent, dishwashing, car shampoo, engine oil, buffer solution, water-based paint, coatings, degreasers, automotive lubricants, alcohol, pet shampoo, laundry detergent, liquid fertilizers, pesticides, organic fertilizers, Brake fluid, coolant.
Vape:   FG1100 can be used to fill a vape.

Suitable industry:

Pharmaceutical industry, food industry, biotechnology industry, cosmetics industry, chemical industry, electronics industry, packaging industry, academic institutes or laboratories, etc.

Suitable container:

Various sizes and materials: plastic bottles, PET bottles, glass bottles, ampoules, metal bottles and jars, pottery, and bagged products (combine with packaging machines as required).

Suitable liquid:

Various liquids with good liquidity and below 40℃

Suitable Container Shape:

Round bottle, square bottle, jar, glass bottle, flat bottle, conical flask, and bottles with a special shape.

Filling Style:

Operation of the Semi-auto Tabletop Gear Pump Filling Machine is simple; please follow the steps below:

• Connect the filling nozzle to the outfeed side of the pump, and put the nozzle into the bottle.
• Connect the power cable to the Semi-auto Tabletop Gear Pump Filling Machine and turn on the machine. Choose the mode that you’re going to use, such as manual mode or automatic mode.
• Set the parameters on the HMI, such as filling volume, filling speed, and filling time. And save the parameters or select saved parameters.
• Press the Start button and start to fill. You can check the filling status and data through HMI at any time.
• After completing the filling, press E.M Stop and turn off the machine. Disassemble the filling component and filling pipe for cleaning.

Semi-auto Tabletop Gear Pump Filling Machine is easy to operate with high accuracy. It saves time and cost, as well as enhances product quality and competitiveness.

Machine Layout:

Features

1. High-quality HMI: 7 7-inch colored touchscreen provides visualization and convenience while operating. You can take control of the production situation and the data which displayed on the screen at any time.
2. Semi-auto Tabletop Gear Pump Filling Machine is equipped with an AC servo motor and a PLC control system, providing high-precision and highly stable filling operations for various industries.
3. Allowing to save 100 recipes: One-click saving: You can save production data, including product name, filling volume, speed, and other information, etc., accelerating production conversion.
4. Fast filling speed & wide filling range: Semi-auto Tabletop Gear Pump Filling Machine is suitable for quick dispensing large volume products.
5. Strong suction power, you can directly place the filling pipe into the material barrel to extract liquid.
6. Semi-auto Tabletop Gear Pump Filling Machine uses a touch screen interface to input the filling volume and set the speed directly to ensure the correctness of the parameters.
7. There are 3 operation modes: manual, automatic, and test mode.
8. The advantage of FG1100 lies in its high accuracy, which can ensure that each product reaches the precise capacity. It is very important for various industries such as food factories, pharmaceutical factories, chemical plants, laboratories, etc.
9. The gear pump is driven by a servo motor, so you can precisely adjust the filling volume and its speed.
10. The 2nd speed filling mode prevents liquid splash and reduces foaming when the liquid level is close to the bottle mouth.
11. Ball-valve shut-off nozzle prevents liquid dripping and also follows the safety standard.
12. Shorten cleaning & maintenance time, liquid only passes through the pump and filling pipe, but not the machine.
13. Freestanding filling pump for quick removal and cleaning
14. Semi-auto Tabletop Gear Pump Filling Machine has a highly stable PLC that can avoid environmental disturbance.
15. Customization possibility, you can choose different pumps to match different liquids.
16. Semi-auto Tabletop Gear Pump Filling Machine is designed and manufactured according to the GMP standard, and meets the needs of the food and pharmaceutical industries.
17. The machine shell is made of glossy stainless steel, beautiful and easy to clean.
18. The handle is on the top of the machine, easy to relocate for different production needs.
19. The touch screen interface is available in multiple languages.
20. Semi-auto Tabletop Gear Pump Filling Machine is equipped with the E.M Stop button, which makes the operation safer.
21. The servo motor precisely controls the gear pump system for a consistent filling volume.
22. The sloping machine shell is not easy to accumulate water and dust.

Specification

• Automation Level： Semi-auto
• Filling Type： Gear Pump
• Filling Range：5~4000ml
• Filling Speed: 50- 250ml (depends on the viscosity of liquids)
• Filling Accuracy：±0.5~1% (with 100ml and more; depends on the type of liquids)
• Applicable Liquid： liquid with good liquidity and below 40℃
• Power Supply：110 or 220VAC, 50/60Hz, single phase
• Machine Size：(L)470mm (W)490mm (H)505mm
• * Actual product specifications may vary

Option Accessories

• Stainless Steel Hopper
• Electronic Scale & Weight Filling Mode
• Pneumatic Shut-off Nozzle prevents liquid dripping
• Diving nozzle to reduce foaming
• Integrate with other automated equipment