Soy Sauce Filling and Capping and Labeling Packaging Line

Description

Soy Sauce Filling and Capping and Labeling Packaging Line (Food and Medical Products Filling and Capping Line)

Soy sauce filling and capping packaging line is planned and designed according to the actual filling liquid characteristic analysis, with the customer’s production conditions and site demand. We provide the most suitable capacity for filling equipment, packaging line configuration with professionals.

Soy Sauce Filling and Capping and Labeling Packaging Line can be used for plastic and glass containers, and can be customized for various containers within the range of 100~6000ml automatic filling and packaging. Automatic filling and packaging is generally used in plastic containers and glass bottles such as PET, HDPE, etc.

Soy sauce is a salt-rich liquid made from soybeans, which contain rich protein. When the liquid contains protein, it is easy to generate foam while filling.

Food manufacturing industries’ customers often encounter foam in the storage tank when the liquid flows back, which easily overflows and stains the machine, and requires operators to spend a lot of time cleaning and handling the liquid material, resulting in more manpower allocation.

Therefore, we designed the foam elimination device on the storage tank to reduce operators’ time, effectively reducing the labor cost and the overall layout of the filling and packaging line, and providing operators with high standards of safety and the best ergonomic design.

In addition, the machine’s surface will normally be covered with crystallized salt due to the interaction of volatilization and evaporation while filling, even if the machine does not come into contact with the high-salt liquid, which will cause the mechanism to lock up and be unable to adjust due to the crystallized salt.

We have made various design improvements to overcome unadjustable mechanisms due to high salt crystallization. In order to maintain hygienic conditions for food production, the machine must be cleaned after use.

In addition to the ease of cleaning the machine, our filling and capping equipment is food grade certified and conforms to the cGMP Good Manufacturing Practice for pharmaceuticals, making it easier to use.

Overflow Liquid Filling Machine

It is especially suitable for foamy liquids, such as sauces, vinegar, soy sauce, oyster sauce, etc. The principle is to pump back the bubbles generated during the filling process by vacuum pumping. The liquid can flow back to the storage tank automatically, thus ensuring a consistent level of liquid in each bottle and achieving a standardized product volume.

The most important feature of this filling machine is that it can significantly reduce the contact area between the liquid and the machine, which is hygienic and easy to clean, making it a popular choice for the food industry.

Adjustable according to production capacity and speed

Multi-filling heads (6 heads / 12 heads… etc.) The number of filling heads can be adjusted according to the actual production requirements. The liquid will be stored and filled by a storage tank set up at the back to reduce the number of refills and reduce the manpower allocation.

Flexible filling range 100 ~ 6000ml

Soy Sauce Filling and Capping and Labeling Packaging Line is suitable for filling volumes from 100ml to 6000ml, with high flexibility and versatility. We can recommend the most suitable production line solution for you and customize the machine according to your needs to help your filling line reach the highest performance.

A wide selection of food-grade filling tubes

We design various filling tubes according to liquid needs with food-grade certification. All liquid contact surfaces are SUS316, resistant to strong acids and alkalis, making it easy to maintain and extend the service life.

Capping Machine

The fully automatic filling and capping production line, the production sequence “filling → cap unscrambling → cap feeding → cap placing → capping,” is a complete capping process with a fully automatic capping system.

You can choose a servo motor, a stepper motor, or a pneumatic motor depending on the characteristics and needs of the product. To provide stable torque capping, avoiding wrong pitch capping to cap firmly, without damaging the bottle and cap, to keep the product’s appearance intact.

Variety of Capping Solutions

Whether it is a pressed cap, screw cap, locking cap or sealing cap, including bottle cap with inner stopper and outer cap, screw cap, metal cap, aluminum cap, spray cap, safety cap, etc., a dedicated capping machine.

In addition, we also provide a variety of custom capping head designs, and the mechanism can be adjusted to meet the capping needs of multiple cap sizes within a fixed range, allowing the capping machine to maximize its effectiveness.

Highly Accurate Sensor to Detect and Position Bottle Feeding and Capping

Soy Sauce Filling and Capping and Labeling Packaging Line adopts German or Japanese high-end sensors to automatically position the bottle feeding, cap placing, and capping. It is equipped with a bottle gripping conveyor belt to prevent collision before capping.

The automation results in smooth, shortening the operation process, reducing the error rate, saving manpower, and maximizing the efficiency of the equipment.

Labeling Machine

According to the product labeling form and demand, design the labeling machine that matches the bottle shape and the labeling form and position-equipped with an automatic bottle guiding system, which can smoothly convey the bottles to the fixed position for precise labeling and no mislabeling.

Soy Sauce Filling and Capping and Labeling Packaging Line’s automatic detection and mechanism linkage design, combined front-end filling machine and capping machine, to synchronize the adjustment of the production capacity and speed of the production line. The whole production line is connected with signals.

The production of labeling is smooth and continuous. It is equipped with a counting function so that the quantity of labeling can be accurately monitored.

An optional date coder (hot stamping date coder, ink jet date coder, or laser date coder) can be used to mark production date, expiration date, serial number or code, etc., which becomes a powerful assistant in the production line.

Application & Advantage

Application

Fluid and foamy liquids such as soy sauce, vinegar, oat milk, fruit juice, functional drinks, health drinks, syrups, pharmaceuticals, cold and flu syrups, oral liquids or alcoholic beverages.

Suitable container shape

Round bottle, square bottle, bottle with handle, or 1 gallon plastic bottle

Filling capacity range: 100~6000 ml

Container quality: Glass, HDPE, PET, LDPE plastic bottles, etc.

Applicable industries: Food industry, pharmaceutical industry

Cap type

Plastic screw cap, pilfer proof cap, child-resistant cap, double-wall plastic cap, tamper-evident cap, press-fit cap, etc. are all suitable.

Capping method

Pneumatic cap pressing. Electric or pneumatic capping

Cap specification range

18~50 mm (other sizes are available for customization)

Labeling types

Labeling types: round bottle labeling, square bottle labeling, double-sided labeling, side labeling, horizontal roll labeling, tamp labeling, L- and C-shape labeling, angle-folding labeling, wrap-around labeling, two-sided labeling, top and bottom labeling, front & back labeling, and specific position labeling.

Label types

self-adhesive labels, promotional labels, tamper-evident labels, sealing labels, self-adhesive labels, gloss labels, matte labels, metallic labels, durable labels, silkscreened labels, flexographic labels, GS1 labels, medical device labeling, nutritional facts labels, barcode labels, transparent labels (optional with sensors).

Features

1. Synchronized operation of multiple filling nozzles to ensure production capacity
2. 4~16 sets of filling nozzles, the number of filling nozzles can be customized according to the production capacity. Filling capacity and production speed can be adjusted by yourself
3. Soy Sauce Filling and Capping and Labeling Packaging Line has an automatic detection by the precision electric sensor, all bottle is filled
4. Soy Sauce Filling and Capping and Labeling Packaging Line has a bottle guiding system to maintain smooth bottle-feeding without jamming.
5. Soy Sauce Filling and Capping and Labeling Packaging Line has a filling nozzle backstop device to ensure no dripping of liquid
6. Soy Sauce Filling and Capping and Labeling Packaging Line is equipped with PLC and Human-machine interface system, easy operation, full automation of production line, and increase production capacity.
7. Soy Sauce Filling and Capping and Labeling Packaging Line has an automatic parameter memory function, no need to re-adjust the machine before production
8. Soy Sauce Filling and Capping and Labeling Packaging Line’s filling interval/filling delay can be adjusted according to the production capacity.
9. Soy Sauce Filling and Capping and Labeling Packaging Line’s liquid contact parts are made of SUS #316, which meets safety and hygiene standards.
10. The main structure is made of s/s SUS #304 and some aluminum alloy parts, which is precise and stable, wear-resistant, and easy to maintain.
11. Soy Sauce Filling and Capping and Labeling Packaging Line is suitable for capping in various industries. It can be used to cap with stable torque, and the mechanism can be adjusted quickly to meet the requirements of different caps.
12. Soy Sauce Filling and Capping and Labeling Packaging Line is equipped with a production line safety device to ensure the safety of personnel during operation
13. Soy Sauce Filling and Capping and Labeling Packaging Line adopts German or Japanese high-end sensors, an automatic positioning system
14. Soy Sauce Filling and Capping and Labeling Packaging Line has a pneumatic capping mechanism for rapid product displacement to enhance efficiency
15. Motor-controlled capping torque, speed adjustment for different caps, and increasing capping accuracy
16. Multi-adjustment design, easy to set, digital control to adjust the height of the product bottle, or adjust the height by hand wheel, suitable for all kinds of products capping
17. Labeling delay device, with labeling part, adjust the labeling time according to the production line demand
18. Fixed base and movable rollers coexist for fast movement according to the demand of the production area
19. The design of the labeling device makes the label fit more smoothly.
20. Soy Sauce Filling and Capping and Labeling Packaging Linehas an automatic labeling and counting function for clear calculation of labeling output
21. Microcomputer control with LED display counter
22. The labeling speed and conveyor belt can be adjusted according to the requirements of production line speed requirements.
23. Soy Sauce Filling and Capping and Labeling Packaging Line saves time and ensures high efficiency
24. Food-grade wear-resistant conveyor belts and low-friction conveyor guardrails meet high hygienic requirements while maintaining the integrity of product appearance.
25. A safety device will stop the machine if there is a situation to avoid damaging the product container during the production process.
26. The whole Soy Sauce Filling and Capping and Labeling Packaging Line is made of stainless steel SUS#304 and high-grade aluminum alloy.

Specification

• Automation level: Fully automatic
• Speed: 15-35 bpm (depending on filling volume, customized according to requirements)
• Filling liquid: Fluid and foamy liquid
• Filling range: 100-6000ml
• Bottle size: Various types of bottles and cans can be customized
• Cap size: Various types of caps can be customized
• Label size: (W) 10-100mm (L) 20-300mm
• Label roll diameter: (I.D.) 75mm (O.D.) 300mm
• Air pressure requirement: 5-8KGS
• Power Requirement: 110/220VAC, 50/60Hz, single phase
• Machine Size: (L)11580mm (W)2736mm (H)2092mm
• ＊Dimensions may vary depending on bottle and cap size; detailed specifications are subject to actual shipment.

Option Accessories

• Feeding device
• Anti-drip filling nozzle
• Storage tank
• Heating drums
• Tank with liquid level sensor
• Drum stirrer
• Date coder, batch number coder or bar coder
• outfeeding turntable