Safety Cover High Speed Piston Pump Filling Machine

Description

Safety Cover High Speed Piston Pump Filling Machine establishes a new standard with its cutting-edge technology and extraordinary quality for food, beverage, and viscous liquid filling industries, on the product lines where high efficiency and sanitation are a must. FP5300 can not only fill various liquids accurately and quickly, including high mobility, high viscosity liquids, and liquids with small particles, but it is also the prime choice when it comes to filling highly viscous products.

Your ideal choice with food, beverage, and viscous liquid

Safety Cover High Speed Piston Pump Filling Machine’s strength lies within its flexibility to expand the filling heads up to 12. Furthermore, the advanced PLC control system, paired with a control motor, offers you precise filling volume and filling speed, ensuring the accuracy and consistency of each filling process.

The automatic bottle detection function will stop the machine when there are no bottles, reducing waste and increasing safety. Operators may set the filling volume and speed with ease through the human-machine interface, making changing product lines easier than ever. From beverage and medicine to daily use chemical products, high mobility, or high viscosity liquids, 50ml to 4000ml, our machine can fill all of them with high efficiency.

With broad applications, the Safety Cover High Speed Piston Pump Filling Machine raises the competitiveness of the products.

FP5300 Piston Pump Filling Machine is applicable for various bottles with different volumes and for various industries such as food, beverage, pharmaceutical, biotechnology, cosmetics, and chemistry. Whether it is ketchup, mustard, apple sauce, engine oil, cosmetics, medicine, or other diverse liquid or semi-liquid products, our machines can fulfill the needs for accuracy, sanitation, and high efficiency.

Integrating with product lines will increase both the efficiency and the quality of products, and also ensure the safety and sanitation of products during the filling process. It is essential to choose the proper equipment to increase efficiency and to ensure product quality on the fast-paced product lines. And our marine grade stainless steel filling machines provide revolutionary advancement to the production process with their excellent performance and Innovative technology, making FP5300 the ideal choice for all kinds of liquid filling.

Advantages:

1. Marine-grade stainless material: Corrosion-resistant, firm, durable, and easy to clean.
2. Improvement to automatic production lines: Safety Cover High Speed Piston Pump Filling Machine can link with the connection signals of previous or later packaging machines, building an automatic production line to increase production speed and efficiency, and to decrease manual maneuver mistakes.
3. State-of-the-art PLC system: Equipped with an advanced PLC system to monitor the product line in real-time and optimize the production process and management.
4. Innovative filling head design: Safety Cover High Speed Piston Pump Filling Machine is specially crafted with anti-collision filling heads and holders that can align the neck finishes, making sure the filling heads will not collide with the neck finishes while doing minor adjustments to the position of neck finishes to prevent vessel wear and defects.
5. Safety cover design: Improved safety, effectively preventing the risks of spilling during the production of corrosive chemical products.

Applicable products:

Piston Pump Filling Machines are of broad applications with various products; they are especially suitable for filling liquid, paste, and viscous products.

Food: Juice, honey, custard, jam, ketchup, mustard, barbecue sauce, salad dressing, syrup, mayonnaise, olive oil, sesame oil, rapeseed oil, yogurt, hummus, pate, and salsa sauce.

Pharmaceutical & Biotechnology: Liquid medicine, injection, suspension, biologics, oral liquid, dietary supplement, and nutritional supplement.

Cosmetics & Personal Care Products: Body lotion, cleansing oil, shower gel, toner, essence, hand wash, shampoo, conditioner, hair gel, lotion, and nail polish.

Chemicals & Agricultural Products: Detergent, dishwashing liquid, car wash soaps, engine oil, buffer solution, water-based paint, degreaser, lubricant, pet shampoo, laundry detergent, liquid fertilizer, pesticide, organic fertilizer, brake fluid, and liquid wax.

Applicable Industries: 

Pharmaceutical, food processing, bakery, biotechnology, cosmetics, chemical, daily use chemical, and electronics industries etc.

Applicable Vessels: 

Various plastic bottles, glass bottles, ampoules, metal bottles and cans, and ceramic bottles and jars.

Applicable Vessel Shape:

Round bottles, square bottles, jars, straight neck finish glass bottles, flat bottles, conical flasks, and bottles and cans with special shapes.

Applicable Liquid:

Mobile liquids that have no particles, viscous liquids, or liquids with temperatures below 40 Celsius.

(The machines can be customized if there is a need to fill with high-temperature liquid.)

Filling Speed:
Filling speed: 25 to 40 bottles/min (The speed depends on liquid characteristics and volumes.)

Filling Method:
The following are the operation steps of our filling machines, demonstrating their highly efficient and accurate characteristics:

1. Starting process: Press the Start button when operating to initiate the filling process.
2. Locate the bottles: The spacer cylinders extend, accurately placing six bottles under the filling heads.
3. Precise Filling: The infeed cylinder extends, blocking the bottles behind, then the filling heads descend to the default filling position and start precise filling.
4. Filling complete: After filling is completed, the filling heads ascend back up to the standby position, and the spacer cylinder retracts. The bottles move on to the next production stage.
   The simplicity of maneuver increases the production lines’ efficiency during the whole filling process. Ensuring precise filling and quality.

Machine Layout:

Features

1. High sanitation specification: Full cover design, equipped with PVC cover. Meeting cGMP requirements and providing high sanitation standards.
2. Intelligent maneuver: Safety Cover High Speed Piston Pump Filling Machine has a multiple memory function to simplify production settings.
3. Precise filling: Safety Cover High Speed Piston Pump Filling Machine is equipped with a counting function, and the automatic detection system will stop the machine when there are no bottles.
4. Highly efficient production: Servo motor driven, with multiple cylinders filling at once to increase production efficiency.
5. Unique filling valve: Anti-drip design with ball valve check device to make sure filling liquid does not spill and ensure filling quality.
6. Intuitive human-machine interface: Intuitive HMI with comprehensible features, making maneuver methods easy to learn. Shortening employee training time.
7. Intelligent memory system: Multiple parameters storage memories, no need to reset or adjust the machine during production. Simplifying the maneuver process and increasing production efficiency.
8. Production warning system: Safety Cover High Speed Piston Pump Filling Machine is equipped with refined sensor detection technology, the machine would not fill if there were no bottles. And it can prevent bottle jams by pausing the machine automatically, ensuring the filling efficiency and stability.
9. Counting function: The Safety Cover High Speed Piston Pump Filling Machine can record the batch on the production line and the accuracy of the production line parameters.
10. Infeed and outfeed system: Automatic process, adjusting along with the conveyor to acquire more production flexibility.
11. High-end servo motor: Safety Cover High Speed Piston Pump Filling Machine has multiple filling gates that fill at once to achieve high accuracy and rapid production.
12. Emergency stop button: Immediate reaction during the production process to ensure production safety.
13. Full-color touch screen and PLC control: Adjust the filling volume, speed, and interval time with ease.
14. Firm structure: Adopting SUS316 or 316L stainless steel that is corrosion resistant and firm, all meet cGMP manufacturing requirements.
15. Detachable and washable parts: The parts that come into contact with liquid, such as the hopper, suction tube, filling heads, and filling cylinders, can all be disassembled and washed with ease, meeting the sanitation standards of food processing industries.
16. Waterproof materials made machine: Safety Cover High Speed Piston Pump Filling Machine is made from waterproof materials to protect precision electronics from being damaged when washing the machine, ensuring the durability of the machine.
17. User-friendly design: Safety Cover High Speed Piston Pump Filling Machine is equipped with rulers and marked with arrow labels that indicate the direction so the users can adjust the positions of bottles, filling heads, and cylinders to minimize the collision or damage of bottles.
18. Optional transparent PVC infeed tube: Understand production status at a single glance, enhancing the transparency and controllability during the production process.
19. Cylinder gate spacer system: Adopting advanced cylinder gate technology to control the infeed and outfeed of bottles with precision. Guarantees the smoothness of the production process and prevents the bottles from jamming.
20. Predictive maintenance function: Predictive maintenance capability. Quick troubleshooting through multiple alarm pages and detailed explanations significantly reduces out-of-service time.
21. Emergency stop mechanism: HMI and the conveyor each have an emergency stop button beside them, raising the safety and security during the production process.
22. Integrated packaging line: The machine can be integrated with other packaging devices such as bottle unscramblers, capping machines, labeling machines, metal detectors, etc., to build automatic production lines.
23. Full-color touch screen integrated with an intelligent PLC control program, making monitoring devices easy during production.

Specification

• Filling Head Number: Filling Heads
• Filling Method： Piston Pump Filling Cylinders
• Degree of Automation： Fully Automatic
• Filling Speed: 15- 40 bottles/min (The speed depends on liquid characteristics and bottle volume)
• Filling Accuracy：± 0.5-1%
• Filling Range: 50- 4000 ml (Customizable)
• Suitable Liquid： Cream/Sauce/Honey/ Shower Gel /Shampoo
• Liquid Container Specification: 100- 200 L (Customizable)
• Power Supply Requirements：110 or 220VAC, 50/60Hz, Single Phase
• Machine Dimension：(L)3000mm (W)1800mm (H)2000mm
• Origin of goods： Taiwan
• Warranty Period： A year
• * Dimensions may vary based on configurations; actual specifications are subject to the machine received.

Option Accessories

• Weight Detection System
• Bottle Handles Direction Detection System
• Infeed/Outfeed Table
• Spills Visual System
• Sealed Safety Cover
• Customized Large Liquid Container
• Customized Filling Cylinders
• Diving Filling Heads: Ensuring liquid will not spill and reducing foaming
• Heated Hopper
• Parts suitable for high-temperature liquid filling
• Products mixing and blending system
• Washable Electric Machine System & Controller
• Various Filling Range