Fully Automated Filling-Capping-Labeling Production Line

Description

Fully Automated Filling-Capping-Labeling Production Line is widely used in food and beverage plants, pharmaceutical plants, plants of body-care products, plants of cleaning supplies, chemical plants, etc. It is suitable for factory automation, integrating the processes of filling, capping, and labeling into a smooth flow production line. This model uses a high-level interface control system for fast speed and high-precision operation. Thus, the process efficiency improves, and the labor costs are saved.

High Quality Automated Filling, Capping, and Labeling Production Line

1. Special leak-proof design for filling valve and anti-flow device to maintain high-quality filling.
   
2. Multiple memory parameters – The Operator can access the stored data quickly and start up the production immediately.
   
3. The microcomputer-controlled system is flexible for label dispensing selection: single or dual dispensing, or even single-sided dispensing.

Features

1. Fully Automated Filling-Capping-Labeling Production Line is driven by a high-end servo motor, filling simultaneously by multiple pumps, making various modes available: manual weighing mode and auto-quantitative filling mode.
2. Setting and adjusting the filling volume are easy by using the colorful touch screen of the intelligent PLC control system.
3. Special leak-proof design for filling valve and anti-flow device to maintain high-quality filling.
4. Fully Automated Filling-Capping-Labeling Production Line is equipped with an emergency stop button, and the safety warning device can immediately alert the operator to operational problems.
5. Heavy-duty and rigid construction: made of stainless steel that conforms to pharmaceutical cGMP rules.
6. Multiple memory parameters—The Operator can access the stored data quickly and start up the production immediately.
7. Fully Automated Filling-Capping-Labeling Production Line is driven by a servo motor, making the capping function precise and fast; most kinds of caps can be used with the change of the cap head only.
8. Fully Automated Filling-Capping-Labeling Production Line has a capping mechanism driven by dual servo motors that generates appropriate torque to maintain the high capping quality without wear damage to the bottle.
9. Digitized rail control makes the cap feeding smooth, and the functions of positioning, dispensing, and placing are accurate.
10. The use of a made-in-Japan photoelectric eye, the sensing system can automatically shut down when the production line jams, and it can restart when the line becomes smooth.
11. Both the height and the angle of the dual label applicators can be fine-adjusted for fast changeover.
12. Fully Automated Filling-Capping-Labeling Production Line has a microcomputer-controlled system that is flexible for label dispensing selection: single or dual dispensing, or even single-sided dispensing.
13. Fully Automated Filling-Capping-Labeling Production Line has an intelligent control system that gives an alert message when the label is missing, broken, or end-of-reel.
14. Use of high-tech driving mechanism, bottles are positioned precisely; when the line overloads, it automatically shuts down in order to protect the products as well as the machine.
15. The machine applies a modular design principle, which can be integrated upward or downward effectively to meet the diverse needs of the product mix.

Specification

Liquid Filler Machine

• Filling range: 50~4000ml
• Filling accuracy: ± 0.5%~1%
• Tank size: 100~200L
• Power supply: single phase, 220VAC, 50/60Hz
• Machine size: (L)5125mm (W)1528mm (H)2398mm

Automatic Capper Machine

• Capping speed: 20~40 pcs/min (depends on bottle and cap size)
• Cap diameter: 22~120 mm
• Cap type: screw cap or press cap
• Air pressure requirement: 4~6 Kg
• Voltage: 110 or 220 VAC

Labeler 

• Product size: O.D. 20 mm- 125 mm, Height 30-160 mm
• Label size: width 10~100mm, length 20-300mm
• Label reel: I.D. 75mm O.D. ≦300mm
• Conveyor: 200 mm (full size), or other size by special request
• Machine size: (L) 2100mm (W)1380mm (H)1500mm

Option Accessories

• High hygiene level, airtight protective cover
• feeding turntable, collecting turntable
• Date coder