Automatic 8 Nozzles Gear Pump Liquid Filler

Description

Automatic 8 Nozzles Gear Pump Liquid Filler, high-speed lubricant filler is suitable for lubricant oil filling requirements with massive filling volume from 1 liter to 5 liters. Controlled by a servo motor makes filling precise, and each nozzle can be adjusted individually. The 8-nozzle filling machine fills simultaneously with eight industrial-level nozzles for large-quantity production.

It’s incredibly convenient to use, since it comes with a PLC control system with an HMI touch panel. The interface allows the operator to save up to 20 production parameters simultaneously, so that downtime is reduced between batches. Adjustments are simple – filling volume and speed can be changed via the touchscreen, and the nozzles can be positioned according to the size of the bottles. The frame of the machine itself is mounted on wheels so that it can be moved around.

It’s highly precise and can be used for all sorts of liquids such as engine oil, chemicals, drinks, liquid face masks, essences, essential oils, detergent, shampoo, cleanser, syrup, perfume, medication, eye drops, water, and more.

It can be used with optional diving nozzles that reduce foaming, bubbling, and splashing, which often cause sanitary issues with food- and medical-grade products, and waste products.

The nozzles dive into the bottles and follow the liquid as it rises, keeping the distance between the nozzle and water level at a minimum and thus ensuring smooth filling.

The automatic 8-head liquid filling machine is made of SUS 304, 316 stainless steel, and aluminum alloy, meeting cGMP level sanitary requirements. The conveyor belt is made of chained slats, which are easy to remove and clean.

The machine is also equipped with several safety features, including an emergency stop button that pauses all operations, a production warning system that alerts operators of any abnormalities, and a safety cover for protects the operators.

The 8-head filling machine includes a 200L filling tank for large-scale filling, which can be replaced with a customized one if needed. The infeed and outfeed gates position bottles accurately, and a drip tray is positioned under the nozzles to catch any droplets.

Automatic pneumatic shut-off nozzles are available and are especially recommended for liquids that leak easily to enhance the anti-drip function.

Furthermore, other optional add-ons are available, such as a capping machine, labeling machine, infeed turntable, or outfeed turntable. While the machine can be used on its own, connecting it with these other machines creates a far more efficient automatic production line.

Advantages

1. Parameters can be adjusted using the touchscreen
   
2. The adjustments are easy to learn
   
3. Customizable design
   
4. Can be used in a full production line
   
5. Large-volume filling: 50 ~ 5000ml (can be customized)
   
6. Can fill all sizes and types of bottles
   
7. Filling precision within a 0.5% ~ 1% margin of error
   
8. Suitable for free-flowing liquids under 6000 cps
   
9. Fills 20 ~ 60 bottles per minute (depending on liquid viscosity and container size)

Application & Advantage

Suitable for

Low-viscosity liquids (below 40℃), such as drinks, liquid face masks, essences, essential oils, detergent, shampoo, cleanser, syrup, perfume, medication, eye drops, water, and engine oil.

Suitable containers

Plastic bottles, glass bottles, aluminum cans, and metal cans.

Suitable fields

Pharmaceuticals, food and drink, chemicals, cosmetics.

Features

1. Simultaneous filling with eight nozzles for high precision filling
2. Automatic 8 Nozzles Gear Pump Liquid Filler adopted a lubricant oil pump for precise and smooth filling.
3. Servo motor controls each filling nozzle individually and ensures accurate filling.
4. Pneumatic shut-off nozzle prevents liquid from dripping.
5. Pneumatic bottle positioning system and diving nozzle for precise filling.
6. Pneumatic drip tray with surplus oil backflow system.
7. Anti-bottle backup sensor ensures smooth transferring without jamming.
8. Recipes for instantaneous changeover for different products can be stored as a memory parameter.
9. Tank with product re-fill system and alarm for out of liquid.
10. Touchscreen to set filling volume, speed, and interval time of each nozzle, and show filling status.
11. Automatic 8 Nozzles Gear Pump Liquid Filler has a PLC control system with an HMI touch panel for easy control.
12. Automatic 8 Nozzles Gear Pump Liquid Filler is equipped with a gear pump for liquids with different viscosities.
13. Special design reduces foaming and splashing.
14. Automatic 8 Nozzles Gear Pump Liquid Filler has a safety protective shield for the operators’ safety
15. Automatic 8 Nozzles Gear Pump Liquid Filler is equipped with a production warning system
16. Equipped with gates for precise positioning
17. Fixed columns with a wheeled frame, easy to move
18. 200L tank
19. Automatic 8 Nozzles Gear Pump Liquid Filler is equipped with an emergency stop button
20. Heavy-duty and rigid construction: Made of SUS #304,316 stainless steel and aluminum alloy.

Specification

• Number of Nozzles： 8 Nozzles
• Automation Level： Fully automated
• Suitable Liquids： Free-flowing, under 40 degrees Celsius
• Filling Range：50~5000ml
• Filling Speed：50~250ml/sec
• Filling Precision：±0.5%~1%
• Suitable Containers： All types
• Power Supply：220 VAC, 50/60 Hz, 3 phase
• Machine Weight：500kg
• Machine Dimension：(L)4400mm (W)1900mm (H)2150mm
• *Actual machine specifications may vary

Option Accessories

• Infeed / Outfeed turntable.
• Anti-dust protective case.
• Automatic pneumatic shut-off nozzle (Air required)
• Customized stainless steel source hopper
• PLC & HMI control system
• Diving nozzles