Description
Automatic Press Capping Machine is designed for press-on caps with cap plug or stopper, providing safety sealing. The capping machine can firmly seal the cap to the bottle, preventing leakage, contamination, and maintaining product freshness.
Automatic Press Capping Machine is suitable for various types and sizes of bottles and caps through the design and capacity of the machine.
It helps to improve the efficiency and speed of the packaging process, reduces the need for physical strength, and ensures that the caps are sealed consistently and reliably.
Automatic Press Capping Machine are often used for beverages, cosmetics, personal care products, pharmaceuticals, and other precision industrial products. Unlike screw caps, which are tightened to seal the cap, press-on caps are directly pressed onto the containers.
The sealing operation of the press-on cap is more laborious than the general screw cap.
However, press-on caps have excellent sealing integrity, preventing liquid from leaking from the container. When it is necessary for the mass production of press-on caps sealing, it cannot be completed merely by manpower.
CP7000 builds perfect bottling products
Automatic Press Capping Machine is a capping machine for automated press capping production lines. It can make your bottled products more sealed with stable quality, meanwhile improving production efficiency and saving labor costs.
It is an automatic capping machine equipped with star wheels to transport bottles to the cap feeder and capping mechanism. Its main features are:
Space saving: The star wheel design is used to maximize work performance in limited spaces, also suitable for various scales of production lines.
Customization: Customize the star wheel set to fit different bottle sizes, ensuring that each bottle is accurately aligned with the cap feeder and the capping mechanism to avoid the cap being misplaced.
High Sealing Level: With advanced capping technology, it’s able to tighten caps to the bottles for optimal sealing effect, preventing liquid leakage and maintaining the quality and freshness of the product.
High Stability: The capper machine is equipped with a cap detection function, which automatically detects if the caps are sealed or not. To make sure each bottle can be properly capped, improving product quality and saving labor costs on quality inspection.
Multi-functional integration: CP7000 features linear delivery for bottle infeed and outfeed, making it convenient for integration with fillers, labelers, or other packaging machines into an automated packaging line; improves production efficiency and capacity.
In addition, Automatic Press Capping Machine is equipped with a sensor positioning system for smooth conveying, especially for bottles with smaller diameters.
CP7000 Automatic Press Capping Machine is a sealing and packaging solution that combines high-performance, a superior sealing level, and exceptional stability into one.
It is suitable for various bottling products, including liquids, powders, and granules for industries such as food, beverages, cosmetics, pharmaceuticals, and chemicals.
The machine is an indispensable capping equipment for factories pursuing advanced automation.
We also provide semi-automatic bottle cap pressing machines. If you are interested in our capping machines, feel free to contact us! We will give you more information on the capping machine.
Advantages:
- Intelligent HMI: Sets and adjusts the parameters with the visualization operation interface that displays the operation status anytime, so you can take control of the production situation clearly.
- High-performance Capping System: The capping module, driven by compressed air, is suitable for various press-on caps. It’s easy to maintain with good stability, keeping consistent capping quality.
- Compatible with Varied Bottle Sizes: User-friendly touch interface and easy adjustment; meets the production line changeover of various-sized products.
- Flexible Customized Design: We have abundant customization experience. Based on product characteristics, production status, and site conditions, we can plan and provide the most efficient capping production line, including “cap sorting → cap feeding → cap placing → capping → detection”. This assists factories in conducting capping operations quickly and efficiently.
- Pneumatic Capping: The capping head is driven by a pneumatic control mode to apply stable and consistent downward pressure through compressed air, ensuring a perfect seal of the cap.
Application & Advantage
Suitable Goods:
Food: Beverage, Jam, Juice, Milk, Soy Sauce, Honey, Vinegar, Salad Dressing, Chili Sauce, Ketchup, Mustard, Mayonnaise, Sesame Oil, Canned Food, etc.
Liquid or thick liquid bottled products can be sealed with a capper to prevent oxidation, deterioration, or leakage.
Pharmaceuticals and Biotechnology Products: Pharmaceuticals, Traditional Chinese Medicines, Injections, Disinfectants, Reagents, Vitamins, Supplements.
Chemicals: Laundry Detergent, Dish Soap, Engine Oil, Lubricant, Pigment, Paint, Detergent. Sealing with a capping machine to prevent contamination or leakage of the product and maintain product quality.
Cosmetics: Liquid or ointment products such as lotion, perfume, nail polish, lipstick, etc., require packaging with a capper to maintain the cleanliness, hygiene, and aroma of the product.
Agriculture: Liquid or solid products such as organic pesticides, fertilizers, seeds, flowers, etc., can be sealed with a capper to prevent deterioration of the product and maintain the product’s longevity.
Suitable industries:
Pharmaceutical industry, food industry, biotechnology industry, cosmetic industry, chemical industry, daily chemical industry, electronics industry, packaging foundry industry, etc.
Suitable Container:
Various sizes of plastic bottles, PET bottles, glass bottles, and metal bottles.
Suitable Caps:
Various press-on caps, Leak-proof caps, Caps with stopper, Flip-top caps, Pump Cap, Caps with inner plug
Container Shape:
Round Bottle, Square Bottle, Wide Mouth Bottle, Glass Bottle, Flat Bottle, Cone Bottle, Special Shape Bottle.
Capping Speed:
15~45 pcs/min (Actual speed varies with configuration).
Capping Method
- Place bottles on the conveyor. (or feed bottles to the conveyor by a bottle scrambler, bottle feeder)
- Put sufficient caps into the hopper of the cap feeder.
- Transport the bottle to the star wheel through the conveyor.
- The star wheel rotates; it automatically delivers the bottle to the cap feeder and cap placer.
- In sequential order: Place caps, inspect caps, press caps, and detect if the caps are sealed properly.
- The capping process is completed, and bottles are delivered to the outfeed conveyor.
- If a lack of cap or an untightened product is detected, it will be rejected and not transported to the finished product conveyor.
Machine Layout:
Features
- Adjustable Capping Torque: The capping head is equipped with an independent regulator that individually adjusts the downward pressure to ensure the bottle is sealed.
- Providing a reliable capping process for press-on caps to ensure sealing and prevent product spoilage.
- PLC & HMI: Visualization operation interface; easy to get started with.
- You can enter the parameters directly on the touchscreen.
- The Automatic Press Capping Machine is equipped with an E.M. Stop button, pressed to stop the machine immediately.
- With the replacement of a few components, conversion to different specifications in the production line can be easily accomplished.
- Adjust the height of capping and cap placement in coordination with the bottle height, utilizing a hand wheel with a position indicator to adjust the mechanism. The height can be saved as position parameters in the HMI (Human-Machine Interface). It’s convenient for future use.
- Automatic Press Capping Machine is made of high-grade SUS304 corrosion-resistant stainless steel and aluminum alloy, firm and durable.
- Integrate the cap feeder with the capper for automation, thereby reducing the workforce required in the production line.
- Safety door protection: automatically halts operation to prevent harm to personnel and equipment when the door is opened.
- Automatic Press Capping Machine is equipped with a stack light, making visualization management convenient.
- The cap unscrambler can be customized according to the caps and production needs, providing the best configuration.
- The capping head is made of special buffering material, which won’t damage caps.
- The cap feeding system reduces labor needs, enhancing production efficiency and quality.
- The human-machine interface can memorize 50 sets of parameters.
- Target output function: Calculates the current output in time and automatically stops the machine when the target is reached.
- Star wheel convey system, with multiple mechanisms operating synchronously, improving capping efficiency.
- The height and width of conveyor guide rails are adjustable depending on the product.
- Based on the infeed/outfeed detection system of the sensor, ensuring smooth transportation without bottle jams.
- When the rear conveyor is filled with bottles, the machine will pause as a buffer. Production resumes automatically after bottles are discharged.
- Integrated alarm system: If errors occur, the interface will display instructions to clear errors.
- Customized functions can be added based on requirements.
- Our capping machine can apply various caps to plastic bottles as well.
- A cap sealing detection and rejection system can automatically reject any substandard products.
Specification
-
- Automation Level： Automatic
- Capping Method： Pneumatic Capping
- Capacity：15 ~ 45 pcs/min (Actual speed varies with configuration)
- Cap Type：
- Various press-on caps：
- Leak-proof caps, Pilfer-proof caps, Flip-top caps, Caps with inner plug
- Cap Outer Diameter： Provide Customization
- Bottle Height： Provide Customization
- Required Air Pressure: 2~5 kg
- Power Requirements：110 or 220VAC, 50/60Hz, single phase
- (Provide electrical & pneumatic configurations that meet overseas standards)
- Machine Size：(L)1200mm (W)3000mm (H)2300mm
- * Actual product specifications may vary
Option Accessories
- Bottle Unscrambler
- Infeed/Outfeed Turntable
- Rejection System: Reject products with defective capping
- Advanced functions of the operation interface: Operation authorization, product traceability management
